Yamaha YFZ450 95mm Standard-Bore Cylinder Piston and Gasket Kit
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Compatible Models
We do our best to list all compatible models. Although this may be the part you need, your exact model may not appear below.
- 2004–2009 Yamaha YFZ450
- 2012–2013 Yamaha YFZ450 with the same standard-bore top-end layout
Product Overview
Low compression, oil use, cylinder scoring, damaged ring lands, or a worn bore can lead to a top-end rebuild. Before fitting a new standard-bore cylinder, find the cause—dust ingestion, oil loss, overheating, detonation, injector or carburetor tune, cooling trouble, or debris can ruin the replacement quickly.
The 95 mm cylinder and piston restore the engine’s standard 449cc bore geometry. Piston-to-cylinder clearance, ring gap, pin fit, deck condition, valve sealing, cam timing, and model-specific gasket passages must all be checked; this is not a big-bore conversion.
Key Features & Performance
- 95 mm standard-bore cylinder and piston package
- Includes rings, wrist pin, clips, and top-end gaskets as pictured
- Maintains standard 449cc bore configuration
- Cross-references common Yamaha YFZ450 cylinder and piston families
Replaces Part Numbers
- 5TA-11311-12-00
- 5TG-11633-10-00
- 5TG-11603-00-00
- 99999-03528-00
- 5TA-11181-00-00
Common Uses
- Rebuilding an engine with a scored or worn cylinder
- Correcting compression loss from measured piston and ring wear
- Replacing top-end parts after the original failure cause is repaired
- Returning a modified or damaged bore to a standard-size assembly
Technical Specifications
- Product Type: Cylinder, Piston and Gasket Kit
- Bore Diameter: 95 mm standard bore
- Engine Displacement: Standard 449cc configuration
- Vehicle: Yamaha YFZ450
- Condition: New aftermarket
Installation & Fitment
- Measure the new cylinder and piston and verify specified clearance before assembly
- Inspect crankshaft, rod, oil system, valves, timing components, cooling system, and air filtration
- Set ring end gaps and piston orientation and use new clips with openings positioned correctly
- Follow Yamaha torque, cam-timing, valve-clearance, oil-priming, and break-in procedures
Compatibility Notice
Northline Parts does its best to list all known compatible models, but the correct part may fit an application not shown.
Model, production date, serial number, electrical or fuel-system version, dimensions, installed options, and previous repairs can affect fitment. Compare the original part and application information before purchase.
Frequently Asked Questions
Q: Is this a big-bore kit? A: No. The 95 mm cylinder retains the YFZ450’s standard bore size and displacement configuration.
Q: Does a new cylinder eliminate the need to measure clearances? A: No. Every piston, bore, ring gap, and mating surface should be checked before final assembly.
Q: How do I confirm fitment before ordering? A: Match the original reference number where available, then compare the removed part, dimensions, connections, mounting details, model, serial or production information, and package photos.
Q: Is this an original-equipment part? A: No. This is a new aftermarket part. Brand names and reference numbers are used only to identify compatible applications.
Part Summary
keywords: Yamaha YFZ450 95mm cylinder kit, YFZ450 standard bore piston, 5TA-11311-12 cylinder, 449cc top end rebuild, YFZ450 compression repair, Yamaha piston gasket kit
Brand names, model numbers, and reference part numbers are used for identification and compatibility purposes only. Verify the original component, dimensions, and application before purchase.