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Polaris ATV Outer CVT Clutch Cover for Sportsman Magnum Scrambler Big Boss – 5433540 | Northline Parts

Polaris ATV Outer CVT Clutch Cover for Sportsman Magnum Scrambler Big Boss – 5433540

SKU: NLT2P00836
$156.19 In Stock
$156.19
Sale price  $156.19 Regular price 
Ships for free in 2–4 business days.
This replacement outer CVT clutch cover is offered for selected older Polaris Sportsman, Magnum, Scrambler, Big Boss and Worker ATVs that originally used part number #5433540.
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Compatible Models

We do our best to list all compatible models. Although this may be the part you need, your exact model may not appear below.

Compatible equipment / model
  • 1998 Polaris Sportsman 335 / Sportsman 500 — verify build date and clutch-cover number
  • 1999 Polaris Sportsman 335 / Sportsman 500 — verify build date and clutch-cover number
  • 2000 Polaris Sportsman 335 / Sportsman 500 — verify build date and clutch-cover number
  • 1998 Polaris Big Boss 500 6x6 — verify part number
  • 1999 Polaris Big Boss 500 6x6 — verify part number
  • 1998 Polaris Scrambler 500 2x4 / 4x4 — verify part number
  • 1999 Polaris Scrambler 500 2x4 / 4x4 — verify part number
  • 2000 Polaris Scrambler 500 2x4 / 4x4 — verify part number
  • 2001 Polaris Scrambler 500 2x4 / 4x4 — verify part number
  • 1999 Polaris Magnum 325 / Magnum 500 — verify part number
  • 2000 Polaris Magnum 325 / Magnum 500 — verify part number
  • 1999 Polaris Worker 335 / Worker 500 — verify part number
  • 1999 Polaris Diesel 455 — verify part number

We do our best to list all compatible models. Model year alone does not guarantee fit; polaris made running production changes. The #5433540 cover is not interchangeable with every later #5433451 cover; compare the original part, bolt pattern and serial/build date.

Product Overview

The cover encloses the drive belt and clutch assemblies to keep water and debris away from the belt-drive system.

A cracked or warped cover can let mud and moisture enter the clutch compartment, causing belt slippage and abnormal wear.

Polaris made running production changes. The #5433540 cover is not interchangeable with every later #5433451 cover; compare the original part, bolt pattern and serial/build date.

Key Features & Performance

  • Outer CVT clutch belt cover
  • Product-specific configuration: Outer CVT clutch belt cover; early Polaris CVT case fit
  • Purpose: The cover encloses the drive belt and clutch assemblies to keep water and debris away from the belt-drive system.

Specifications

  • Northline Parts SKU: NLT2P00836
  • Outer CVT clutch belt cover
  • early Polaris CVT case fit
  • Reference Part Number: 5433540
  • Component: Outer Clutch / Belt Cover
  • Material: High-grade composite
  • OEM / manufacturer references (identification only): 5433540, 5432849

Replaces / Cross-References

  • 5433540
  • 5432849

Numbers above are identification references only; replacement claims apply when the entire configuration matches.

Installation & Fitment Notes

Polaris made running production changes. The #5433540 cover is not interchangeable with every later #5433451 cover; compare the original part, bolt pattern and serial/build date.

Before fitting the replacement, compare it directly with the removed part, including size, attachment points and any electrical or hydraulic connections. Follow the equipment manufacturer’s repair instructions.

Frequently Asked Questions

Is this an OEM part?

This listing is for an aftermarket replacement or accessory unless its original product documentation expressly states otherwise. Manufacturer names and numbers identify compatible applications only.

How do I confirm this will fit?

Polaris made running production changes. The #5433540 cover is not interchangeable with every later #5433451 cover; compare the original part, bolt pattern and serial/build date.

What should I check before replacing the original part?

A cracked or warped cover can let mud and moisture enter the clutch compartment, causing belt slippage and abnormal wear.

Part Summary

Part: Polaris ATV Outer CVT Clutch Cover

Application: 1998 Polaris Sportsman 335 / Sportsman 500 — verify build date and clutch-cover number; 1999 Polaris Sportsman 335 / Sportsman 500 — verify build date and clutch-cover number; 2000 Polaris Sportsman 335 / Sportsman 500 — verify build date and clutch-cover number; 1998 Polaris Big Boss 500 6x6 — verify part number; 1999 Polaris Big Boss 500 6x6 — verify part number; plus 8 further individually listed applications above

Function: The cover encloses the drive belt and clutch assemblies to keep water and debris away from the belt-drive system.

Northline Parts SKU: NLT2P00836

OEM / Reference Numbers: 5433540, 5432849

Keywords: Polaris ATV Outer CVT Clutch Cover, Polaris ATV Outer CVT Clutch Cover for Sportsman Magnum Scrambler Big Boss – 5433540, NLT2P00836, Northline Parts, 5433540, 5432849

Fitment disclaimer: Brand names and original part numbers are for identification only. Confirm dimensions, configuration and applicable model before installation.

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