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177314981370-0 - Northline Parts

Polaris Sportsman EFI Fuel Pump and Regulator Kit 2005–2008

SKU: NLT1R01630
$49.99 In Stock
$49.99
Sale price  $49.99 Regular price 
Ships for free in 2–4 business days.
In-tank fuel-pump, regulator, and strainer service package for compatible 2005–2008 Polaris Sportsman 500, 700, and 800 EFI fuel systems.
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Compatible Models

We do our best to list all compatible models. Although this may be the part you need, your exact model may not appear below.

Compatible equipment / model
  • 2005–2008 Polaris Sportsman 500 EFI models with the matching in-tank system
  • 2005–2007 Polaris Sportsman 700 EFI variants with matching pump and regulator
  • 2005–2008 Polaris Sportsman 800 EFI and X2 variants with matching system

Product Overview

A Sportsman that primes weakly, loses pressure under load, or starts and dies may need pump service. Verify voltage at the pump, tank venting, injector operation, pressure, filter restriction, and contaminated fuel first.

Important: Polaris 2520464 is cataloged as a fuel-filter reference, not the pump itself. Use it only as a clue that the machine has the related fuel-system service arrangement; match the actual pump dimensions, regulator seat, strainer, wiring, and required pressure.

Key Features & Performance

  • Pump, pressure regulator, and inlet strainer supplied as shown
  • Built for matching early Sportsman EFI in-tank systems
  • Avoids incorrectly calling fuel-filter number 2520464 a pump number

Common Uses

  • Correcting measured low EFI fuel pressure
  • Replacing a pump that has voltage but will not run
  • Servicing regulator or strainer damage after tank contamination

Technical Specifications

  • Product Type: In-Tank Fuel Pump and Regulator Kit
  • Fuel System: Polaris EFI
  • Voltage: 12 V
  • Condition: New aftermarket

Installation & Fitment

  • Relieve pressure and clean the tank before installation
  • Compare pump size, wiring, regulator seat, outlet, and strainer
  • Prime, measure pressure under load, and check every seal for leaks

Compatibility Notice

Northline Parts does its best to list all known compatible models, but the correct part may fit an application not shown.

Model, production date, serial number, electrical or fuel-system version, dimensions, installed options, and previous repairs can affect fitment. Compare the original part and application information before purchase.

Frequently Asked Questions

Q: Is 2520464 the fuel-pump part number? A: No. Polaris catalogs 2520464 as a fuel filter, so confirm the pump by physical design and system specifications.

Q: Can a clogged filter imitate a weak pump? A: Yes. Test restriction and pressure before replacing the pump.

Q: How do I confirm fitment before ordering? A: Match the original reference number where available, then compare the removed part, dimensions, connections, mounting details, model, serial or production information, and package photos.

Q: Is this an original-equipment part? A: No. This is a new aftermarket part. Brand names and reference numbers are used only to identify compatible applications.

Part Summary

keywords: Polaris Sportsman EFI fuel pump, Sportsman 700 regulator kit, 800 low fuel pressure, 500 EFI pump strainer, Polaris starts then dies, in tank ATV pump

Brand names, model numbers, and reference part numbers are used for identification and compatibility purposes only. Verify the original component, dimensions, and application before purchase.

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