Honda Foreman Rubicon 500 Choke Cable and Starter Plunger Kit 2001–2009
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Compatible Models
We do our best to list all compatible models. Although this may be the part you need, your exact model may not appear below.
- 2001–2009 Honda Rubicon 500 TRX500FA
- 2004–2009 Honda Rubicon 500 TRX500FGA
- 2005–2006 Honda Foreman 500 TRX500TM
- 2005–2009 Honda Foreman 500 TRX500FE
- 2006–2009 Honda Foreman 500 TRX500FM
- 2007–2009 Honda Foreman 500 TRX500FPE
Product Overview
A choke knob that will not stay out, a cable that binds, or a plunger frozen by corrosion can make cold starting miserable and leave the engine running rich after warm-up. If the carburetor itself is clean and the enrichment passage is open, this kit repairs the control parts between the handle and carb body.
Pulling the cable lifts the starter plunger and adds enrichment for a cold engine; releasing it must let the plunger seat completely. Cable length, bracket, thread, plunger tip, spring, and carburetor port must match because the Foreman and Rubicon families changed during production.
Key Features & Performance
- Combines the choke cable with the carburetor starter plunger parts
- Restores smooth cold-start enrichment control
- Addresses a seized, stretched, broken, or non-returning cable system
- Keeps the original carburetor in service when its body is still usable
Common Uses
- Replacing a choke cable with broken strands or heavy drag
- Repairing a plunger that sticks in the enriched position
- Correcting hard cold starts after carburetor passages are verified
- Stopping rich warm running caused by a plunger that will not seat
Technical Specifications
- Product Type: Choke Cable and Starter Plunger Kit
- System: Carburetor cold-start enrichment
- Condition: New
- Replacement Type: Aftermarket
- Package: Cable, plunger, spring, and related valve pieces as pictured
Installation & Fitment
- Compare cable length, end fittings, threads, plunger shape, and carburetor port
- Route the cable exactly like the original with no sharp bends or hot contact
- Clean the enrichment bore without scratching its sealing seat
- Adjust free play so the plunger closes fully, then test cold start and warm idle
Compatibility Notice
Northline Parts does its best to list all known compatible models, but the correct part may fit an application not shown.
Model, production date, serial number, electrical or fuel-system version, dimensions, installed options, and previous repairs can affect fitment. Compare the original part and application information before purchase.
Frequently Asked Questions
Q: Can a stuck choke make the engine run rich after warming up? A: Yes. If the starter plunger does not seat, enrichment can continue and cause smoke, fouled plugs, poor mileage, or rough running.
Q: Does this kit replace the complete carburetor? A: No. It services the choke cable and starter-plunger mechanism while the carburetor body remains in place.
Q: How do I confirm fitment before ordering? A: Match the original reference number where available, then compare the removed part, dimensions, connections, mounting details, model, serial or production information, and package photos.
Q: Is this an original-equipment part? A: No. This is a new aftermarket part. Brand names and reference numbers are used only to identify compatible applications.
Part Summary
keywords: Honda Rubicon 500 choke cable, TRX500 starter plunger kit, Foreman 500 cold start cable, carburetor enrichment valve repair, TRX500 choke stuck, ATV choke rebuild kit
Brand names, model numbers, and reference part numbers are used for identification and compatibility purposes only. Verify the original component, dimensions, and application before purchase.