6-Bolt Fuel Pump for Polaris Sportsman 500 / 700 / 800 EFI - 47-1041
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Compatible Models
We do our best to list all compatible models. Although this may be the part you need, your exact model may not appear below.
- Polaris Sportsman 500 EFI (2006-2007) - 6-bolt pump only
- Polaris Sportsman 700 EFI (2005-2007) - 6-bolt pump only
- Polaris Sportsman 800 EFI (2005-2007) - 6-bolt pump only
Product Overview
A Sportsman that starts on added fuel, falls flat under load, or shows low rail pressure may have a weak in-tank pump after the battery, injector signal, tank vent, filter, and wiring are checked. This assembly is built for the six-bolt tank opening used on the listed EFI models.
Polaris also used a five-bolt pump during this period. The two patterns are not interchangeable, so count the retaining bolts on the removed module before ordering—even if the model and year appear in a fitment list.
Key Features & Performance
- Complete six-bolt in-tank fuel-pump module
- Restores fuel supply on compatible EFI Sportsman models
- Correct choice for machines with the six-bolt tank flange
- Useful after pressure testing confirms a weak or failed pump
- Cross-references All Balls 47-1041 and Polaris 22520437
Replaces Part Numbers
- 47-1041
- 22520437
Common Uses
- Repairing a no-start with verified low fuel pressure
- Correcting fuel starvation during acceleration or climbing
- Replacing a pump damaged by stale or contaminated fuel
- Servicing a leaking or corroded six-bolt module
Technical Specifications
- Product Type: In-tank EFI fuel pump assembly
- Mounting Pattern: Six bolt
- Application: Polaris Sportsman EFI
- Fuel Type: Gasoline
- Condition: New
- Reference: 47-1041
Installation & Fitment
- Work outdoors or in a ventilated area away from sparks, flame, and hot surfaces
- Relieve fuel pressure and disconnect the battery before opening the tank
- Drain old or contaminated fuel and clean the tank if varnish or debris is present
- Count six flange bolts and compare the electrical connector, outlet, and gasket
- Prime the system, check pressure, and inspect every connection for leaks before riding
Compatibility Notice
Northline Parts does its best to list all known compatible models, but the correct part may fit an application not shown.
Count the pump-module bolts and order only for a six-bolt tank; also match the EFI model, year, connector, outlet direction, and 47-1041 reference. Model year, production date, serial number, trim, engine, installed options, and previous repairs can affect fitment.
Frequently Asked Questions
Q: Will this replace a five-bolt Sportsman pump? A: No. The five-bolt and six-bolt modules use different tank patterns; count the bolts on the original before purchase.
Q: Can stale fuel damage the replacement pump? A: Yes. Old fuel and tank debris can quickly damage a new pump, so the tank and fuel supply should be cleaned before installation.
Q: What should I compare before ordering? A: Count the pump-module bolts and order only for a six-bolt tank; also match the EFI model, year, connector, outlet direction, and 47-1041 reference.
Q: Is this supplied by the original equipment manufacturer? A: No. This is a new aftermarket part. Brand names and reference numbers identify fitment only.
Package note: One six-bolt fuel-pump module assembly is included with the retaining hardware and seal shown.
Part Summary
keywords: Polaris Sportsman 6 bolt fuel pump, 47-1041 replacement pump, 22520437 fuel pump module, Sportsman 700 EFI no start, Sportsman 800 low fuel pressure, 2005-2007 Polaris fuel system
Brand names, model numbers, and reference part numbers are used for identification and compatibility purposes only. Verify the original component, dimensions, and application before purchase.