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New Voltage Regulator Rectifier Fit For Mercury 4 Stroke 25 30 40 50 60 HP

Mercury FourStroke Voltage Regulator Rectifier 893640T01

SKU: NLT1R01532
$39.99 In Stock
$39.99
Sale price  $39.99 Regular price 
Ships for free in 2–4 business days.
Six-wire voltage regulator rectifier replacing Mercury 893640T01, 893640-002, and related numbers on selected 25–60 HP FourStroke outboards.
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Compatible Models

We do our best to list all compatible models. Although this may be the part you need, your exact model may not appear below.

Compatible equipment / model
  • 1999–2005 Mercury 25 HP two-cylinder electric-start FourStroke within the listed serial range
  • 2002–2005 Mercury 30 / 40 HP three-cylinder FourStroke within the listed serial ranges
  • 2002–2005 Mercury 40 / 50 / 60 HP four-cylinder electric-start FourStroke within the listed serial range
  • 2005–2007 Mercury 50 / 60 HP four-cylinder EFI FourStroke through serial 1C050252

Product Overview

An overcharging battery, low charging voltage, tachometer trouble, burnt connectors, or electronics that fail with RPM can point to the regulator. Battery condition, stator AC output, grounds, wiring, and accessory load must be tested first.

Horsepower alone does not confirm fit. Match engine serial range, cylinder count, EFI or electric-start configuration, six-wire plug layout, mounting, and every reference number.

Key Features & Performance

  • Rectifies stator output and limits charging voltage on the matching outboard
  • Application-specific electrical function for the listed circuit
  • Reference, connector, pinout, and mounting details support a safer match
  • Cross-references 893640T01, 893640-002, 830179T1, 830179T2 and related numbers

Replaces Part Numbers

  • 893640T01
  • 893640-002
  • 830179T1
  • 830179T2
  • 854515T2
  • 883072T1
  • 883072T2
  • 18-5732
  • 194-2115K1
  • 194-3072K1

Common Uses

  • Replacing a regulator that fails diode or charging-voltage tests
  • Replacing an open, shorted, intermittent, or physically damaged unit after testing
  • Restoring the affected control or charging circuit after wiring faults are repaired

Technical Specifications

  • Part Type: Six-Wire Voltage Regulator Rectifier
  • System: Marine charging system
  • Condition: New aftermarket

Installation & Fitment

  • Repair overheated connectors and grounds so resistance does not damage the new unit
  • Disconnect battery power and inspect plugs, grounds, terminals, and harness routing
  • Test every affected function before returning the equipment to service

Compatibility Notice

Northline Parts does its best to list all known compatible models, but the correct part may fit an application not shown.

Model, production date, serial number, electrical or fuel-system version, dimensions, installed options, and previous repairs can affect fitment. Compare the original part and application information before purchase.

Frequently Asked Questions

Q: Will this fit every Mercury 40 HP outboard? A: No. Cylinder count, year, serial range, charging system, and plug configuration must match.

Q: Can a bad stator destroy a new regulator? A: A shorted stator, poor ground, overheated connector, or battery fault can overload the regulator, so test the full system.

Q: How do I confirm fitment before ordering? A: Match the original reference number where available, then compare the removed part, dimensions, connections, mounting details, model, serial or production information, and package photos.

Q: Is this an original-equipment part? A: No. This is a new aftermarket part. Brand names and reference numbers are used only to identify compatible applications.

Part Summary

keywords: Mercury 893640T01 regulator, 893640-002 rectifier, FourStroke 60 HP charging, Mercury outboard overcharging, six wire voltage regulator

Brand names, model numbers, and reference part numbers are used for identification and compatibility purposes only. Verify the original component, dimensions, and application before purchase.

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