Kawasaki Vulcan 800 VN800 Carburetor Rebuild Kit | 1995-2006
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Compatible Models
We do our best to list all compatible models. Although this may be the part you need, your exact model may not appear below.
- Kawasaki Vulcan 800 VN800A (1995-2006)
- Kawasaki Vulcan 800 Classic VN800B (1996-2006)
- Kawasaki Vulcan 800 Drifter VN800C (1999-2000)
- Kawasaki Vulcan 800 Drifter VN800E (2001-2006)
- Kawasaki Vulcan 800 Custom VN800 applications using the matching carburetor configuration
Product Overview
When a VN800 only runs with the choke, seeps fuel, hesitates off idle, or has sat through several seasons, deteriorated carburetor seals and metering components are common suspects. This kit is intended for owners who want to preserve the original carburetor body while renewing its service parts.
Rebuild kits are carburetor-specific, not merely motorcycle-specific. Open the original carburetor or identify its exact Keihin configuration before ordering so the gasket shapes, needle components, and seals can be compared.
This is a high-quality aftermarket replacement or service part and is not manufactured or supplied by the original equipment brand.
Key Features & Performance
- Renews common wear items without replacing the complete carburetor
- Useful after varnished fuel, leaking seals, or float-system wear
- Supports a thorough bench rebuild of the original carburetor
- Aftermarket service kit for matching VN800 carburetor variants
Common Uses
- Repairing fuel seepage or a sticking float system
- Addressing lean running, poor cold starts, or choke dependence
- Servicing a motorcycle returning to use after extended storage
Technical Specifications
- Product Type: Carburetor rebuild and repair kit
- Application: Kawasaki Vulcan 800 VN800 carburetors
- Service Method: Original carburetor disassembly required
- Replacement Type: Aftermarket
Installation & Fitment
- Photograph hose routing and adjustment positions before disassembly
- Clean all reusable passages without enlarging jets or damaging the carburetor body
- Compare every supplied gasket, seal, and needle component with the removed part
- Set float height and mixture to the applicable service specification, then test for leaks
Compatibility Notice
Northline Parts does its best to list all known compatible models, but the correct part may fit an application not shown. Model names and year ranges alone may not guarantee fitment. Always compare the original component, reference number, dimensions, connectors, engine or vehicle identification, and installed configuration before purchase.
Frequently Asked Questions
Q: Can this fix a Vulcan that only runs with the choke? A: It can help when restricted passages or failed seals are the cause, but intake leaks, fuel supply, and ignition should also be checked.
Q: Is this a complete carburetor? A: No. It is a rebuild kit for servicing the original carburetor.
Q: Will every piece be used on every VN800? A: Carburetor revisions can differ, so use only the components that match the original configuration.
Q: How should final fitment be confirmed? A: Match the original component and every listed identifier and physical detail; contact Northline Parts with the model, serial number, VIN, engine code, or clear photos when additional help is needed.
Part Summary
keywords: Kawasaki VN800 carburetor rebuild kit, Vulcan 800 Classic carb repair, VN800 stale fuel service, Vulcan Drifter carburetor seals, 1995-2006 Vulcan 800 fuel repair
Brand names, model numbers, and reference part numbers are used for identification and compatibility purposes only. Verify the original component, dimensions, and application before purchase.