Honda GCV160 Spark Plug Replacement Guide (Gap Settings & Maintenance Interval)

A worn spark plug is one of the simplest but most overlooked causes of starting issues in Honda GCV160 engines.

Symptoms of Bad Spark Plug

  • Hard starting
  • Engine misfires
  • Poor fuel efficiency

Step 1: Remove Spark Plug

Disconnect wire and use spark plug socket to remove.


Step 2: Inspect Condition

Check for:

  • Carbon buildup
  • Cracked porcelain
  • Worn electrode

Step 3: Correct Gap Setting

Set spark plug gap to:

0.028 – 0.031 inches (typical Honda spec range)


Step 4: Install New Plug

Tighten securely but avoid overtightening.


OEM Reference

Use Honda-approved spark plug equivalents for GCV160 engines.


Final Thoughts

Regular spark plug replacement improves starting reliability and engine efficiency.
Browse all Honda GCV160 replacement parts here: Browse GCV160 Parts